Safety Module Datasheet (CE-SA-008-0000__2)

Overview

The Safety Module, CE-SA-008-0000__2 is intended to interface safety devices with the MachineMotion V2. The module is based on a multifunctional safety relay which enables and interrupts a safety circuit in a safe way. It can be used to protect people and machines with E-Stop modules and safety devices such as light curtains and laser scanners. If the safety device has a muting option, muting sensors can also be connected to the Safety Module. A yellow flashing LED on the module will indicate if muting is active.

Features

• Configuration-free, plug-and-play
• Compatible with MachineMotion V2
• Daisy-chainable
• Compatible with Datalogic SG4 & Keyence GL-R light curtains
• Compatible with Datalogic & Keyence laser scanners
• Inputs for muting sensor
• On-board LED to indicate muting
• Bank-switching control inputs for laser scanner

Cables & Connections

Included cables

Safety Module comes with multiple cables. It is important to use the appropriate cable for the intended application and connect it properly. Cables are labeled on both ends to indicate how they should be connected to the module and safety device. The following cables are included:

• MachineMotion 2 Safety Extension Cable – 5 m (CE-CA-102-5001) - Connects Safety Module to MachineMotion V2 or to another Safety Module (in which case multiple Safety Modules V2 are daisy-chained). This connection is through the first Safety Module’s SAFETY OUT to MachineMotion V2 or the second Safety Module’s SAFETY IN.

Note 1: Two safety functions can be simultaneously interfaced with Safety Module (a safety device through SAFETY RX, and an e-stop module through SAFETY IN). However, only one safety device can be connected to the safety module at a time (laser scanner or light curtains). If you need to interface N number of safety devices to MachineMotion V2, you will need N number of safety modules (daisy-chained). Please refer to the User Manual for more information about the connections.

Note 2: If muting is required, connect the muting sensor in pairs to the Muting Sensor Y Adapter. Then connect the adapter to the Safety Module via the MUTING 1 and/or MUTING 2 connectors. Safety Module Muting Kit (CE-AP-002-0000) is not included with the Safety Module.

Note 3: If bank switching is required, connect the Bank Switching Cable for Safety Module and DIOv2 (CE-CA-067-5000) to the CTRL IN connector on the Safety Module and to the Digital IO Module V2 (CE-MD-001-0000__2) outputs. Bank Switching Cable for Safety Module and DIOv2 (CE-CA-067-5000) and Digital IO Module V2 (CE-MD-001-0000__2) are not included with the Safety Module

Muting sensors

The output type of the muting sensors that connects to Safety Module must be NO, NPN. Safety Module includes two Muting Sensor Y Adapters (CE-SA-107-0001), which allow you to connect up to four muting sensors.

Safety IN port

This port connects to the SAFETY OUT port of another Safety Module (if daisy-chaining multiple safety modules) or to an E-Stop and Reset Module 2 (CE-SA-007-0000). IMPORTANT: If the SAFETY IN port is not used, insert the included yellow jumper.

Control IN port

This port can be connected to an output port of a Digital IO Module (CE-MD-001-0001) using the included M12 A-Keyed 4-Pin Female to Leads Cable. It is intended for the bank switching option when using a laser scanner with the safety module.

Power and Fuse Lights

Safety Module is 24-V powered through the SAFETY OUT port. When powered, the white POWER LED light turns on. If 24 V and 0 V are shorted on one of the Safety Module ports, the red FUSE LED light will turn on, indicating a short fault. The LED will turn off when the short fault is removed.

Technical specs

General Specifications

Part Number	CE-SA-008-0000__2
Weight	0.8kg
Dimensions	19.0 x 15.0 x 9.0mm
Material	Bottom enclosure: ABS Top enclosure: Aluminum
Operating Temp	0 to 40°C
Included in the box	1x Safety Module (CE-SA-008-0001__2) 1x MachineMotion 2 Safety Extension Cable – 5 m (CE-CA-102-5001) 1x MM2 Safety Jumper (CE-SA-102-0001) 2x M8 Drop-in Spring Loaded T-Nut (HW-FN-002-0001) 2x M8 x 18mm Screw (HW-FN-003-0018)

Electrical Specifications

Nominal input voltage	24 VDC
Input voltage range	19.2 ~ 26.4 VDC
Operating power consumption	With light curtains (TX and RX) and muting sensors: 8.4 W With laser scanner and muting sensors: 8.4 W
Peak power consumption	With light curtains (TX and RX) and muting sensors: 18.6 W With laser scanner and muting sensors: 42 W
Compatible muting sensor output type	NO, NPN
Short circuit protection	Internal E-FUSE IC
Max current allowed	2 A
Post-short current	250 mA
Release delay at 24 V	< 40 ms

Safety RX - Pin-out - M12, female, 12-pin, A-Keyed

Pin 1	24 VDC
Pin 2	0V
Pin 3	Muting 2
Pin 4	NC
Pin 5	OSSD2
Pin 6	Muting LED Laser Scanner
Pin 7	Muting 1
Pin 8	OSSD1
Pin 9	Output 2
Pin 10	Muting LED Light Curtain
Pin 11	Output 1
Pin 12	Earth

Safety TX - Pin-out - M12, female, 5-pin, A-Keyed

Pin 1	24 VDC
Pin 2	NC
Pin 3	0 V
Pin 4	Earth
Pin 5	NC

Muting 1 and Muting 2 - Pin-out

Pin 1	24 VDC
Pin 2	NC
Pin 3	0 V
Pin 4	Muting 1 / Muting 2

Control IN - Pin-out - M12, male, 4-pin, A-Keyed

Pin 1	NC
Pin 2	Output 1
Pin 3	0 V
Pin 4	Output 2

Safety IN - Pin-out - M12, female, 12-pin, A-Keyed

Pin 1	24 VDC
Pin 2	0V
Pin 3	Channel 1 Contact 1
Pin 4	Channel 1 Contact 2
Pin 5	Channel 2 Contact 1
Pin 6	Channel 2 Contact 2
Pin 7	Reset Contact 1
Pin 8	Reset Contact 2
Pin 9	NC
Pin 10	NC
Pin 11	NC
Pin 12	NC

Safety OUT - Pin-out - M12, male, 12-pin, A-Keyed

Pin 1	24 VDC
Pin 2	0V
Pin 3	Channel 1 Contact 1
Pin 4	Channel 1 Contact 2
Pin 5	Channel 2 Contact 1
Pin 6	Channel 2 Contact 2
Pin 7	Reset Contact 1
Pin 8	Reset Contact 2
Pin 9	NC
Pin 10	NC
Pin 11	NC
Pin 12	NC

Applications

Safety Module interfaces safety devices with MachineMotion V2. Typical safety devices include:

• Light curtains
• Laser scanners
• Vention E-Stop and Reset Module 2 (CE-SA-007-0000)

Safety Module with light curtains (no muting)

Safety Module with light curtains (with muting)

Safety Module with laser scanner (no muting)

Safety Module with laser scanner (with muting)

Safety Module with laser scanner (with muting and bank switching)

Safety Module with e-stop module and laser scanner (with muting)

2x Daisy-chained Safety Modules V2 (light curtains and laser scanner)