Training Sled 2.0

Community design

For training technicians and engineers in the foundations of workmanship. This is the final graded assessment after a 3 day technical training course focused on workmanship fundamentals and discipline. Teams of 2 must assemble the sled within 3 hours using a written procedure while the instructor monitors and grades them. They are graded based on workmanship, procedural compliance, parts handling, 6S, critical thinking, and the operation of all inputs and outputs. To obtain a passing grade and be certified to perform maintenance on the factory floor this machine must be built from the ground up, having passed the previous points scores, and the sled must operate based on a predesigned script. Dimensions are critical for placement of components as the script and distance of the pneumatics result in a fixed extension for the optical sensor. If teams do not assemble based on the proper measurements they will not trip the sensor and will fail the final assessment. It provides a safe and effective work environment for new technicians and engineers to learn the fundamentals of workmanship, hand tools, and mechatronics.

Spec Attribute	Spec Value
Technical Specifications
Design Number	ME-OT-97811
Weight	77.49 kg
Dimensions (L x W x H)	2819 x 1204 x 609 mm
Application	Other Equipment
Assembly Time	09:22

Spec Attribute	Spec Value
Documentation
Assembly Instructions
ROI Calculator
3D Model

Parts	Description	Quantity
Parts		Qty
	Pneumatic Air Preparation Station, EuropeCA-AP-001-0001__2 - 214 X 203 X 98 mmShips next day	1
	4-Valve Pneumatic ManifoldCA-CO-001-0004 - 200 X 178 X 77 mmObsolete	1
	6mm OD Blue Tubing 5-meter ExtensionCA-TB-006-0001 - 24 X 220 X 220 mmShips next day	3
	MachineMotion Safety Extension Cable - 5mCE-CA-102-5001__2 - 0 X 0 X 0 mmObsolete	3
	MachineMotion 2 - Four DriveCE-CL-010-0004 - 392 X 293 X 150 mmShips next day	1
	Universal M18 Sensor BracketCE-HW-001-0002 - 74 X 49 X 38 mmShips next day	5
	Tower Light v2CE-LI-001-0000__2 - 39 X 55 X 353 mmShips next day	1
	Digital IO ModuleCE-MD-001-0001 - 180 X 110 X 26 mmObsolete	1
	Non-Flush Inductive Proximity SensorCE-SN-004-0001 - 110 X 18 X 18 mmShips next day	4
	Pneumatic Actuator NPN Position SensorCE-SN-008-0001__2 - 20 X 5 X 12 mmShips next day	2
	MachineMotion 2 Pendant V2CE-TP-004-0001__2 - 320 X 200 X 73 mmObsolete	1
	45x45mm Plastic End Cap, for ExtrusionsHW-EC-001-0001__2 - 12 X 45 X 45 mmShips next day	8
	45x90mm Plastic End Cap, for ExtrusionsHW-EC-002-0001__2 - 12 X 45 X 90 mmShips next day	1
	22.5x22.5mm Plastic End Cap, for ExtrusionsHW-EC-006-0001 - 10 X 22 X 22 mmShips next day	3
	M8 x 40mm Leveling Foot, with 80mm Diameter PadHW-LF-001-0002 - 80 X 80 X 82 mmShips next day	4
	45mm Round Nylon Rest PadHW-RP-002-0005 - 43 X 43 X 11 mmShips next day	4
	Screw-in Cable Tie MountHW-TW-001-0001 - 38 X 23 X 13 mmShips in 17 days	20
	Guided Double-Acting Pneumatic Actuator, 100mm StrokeMO-AR-002-0100 - 198 X 166 X 91 mmShips next day	1
	41mm Wide Cable Drag Chain (782mm)MO-DC-001-0765 - 879 X 45 X 35 mmShips next day	1
	225x225 Gantry PlateMO-LM-001-0031 - 225 X 225 X 12 mmShips next day	2
	Ball Screw Nut HousingMO-LM-002-0001 - 78 X 60 X 60 mm	2
	Ball Screw Linear Drive, 10mm lead (855mm)MO-LM-003-0855 - 962 X 225 X 90 mmObsolete	2
	16mm Linear Bearing with HousingMO-LM-010-0001 - 43 X 48 X 35 mmShips next day	8
	16mm Shaft for Linear Bearings (855mm)MO-LM-014-0855__2 - 855 X 35 X 32 mmShips next day	4
	68mm NEMA 34 Stepper Servo MotorMO-SM-013-0000 - 168 X 86 X 112 mmObsolete	2
	45x45mm (45mm) Aluminum ExtrusionST-EXT-001-0045 - 45 X 45 X 45 mmShips next day	2
	45x45mm (90mm) Aluminum ExtrusionST-EXT-001-0090 - 90 X 45 X 45 mmShips next day	6
	45x45mm (135mm) Aluminum ExtrusionST-EXT-001-0135 - 135 X 45 X 45 mmShips next day	1
	45x45mm (180mm) Aluminum ExtrusionST-EXT-001-0180 - 180 X 45 X 45 mmShips next day	1
	45x45mm (270mm) Aluminum ExtrusionST-EXT-001-0270 - 270 X 45 X 45 mmShips next day	2
	45x45mm (315mm) Aluminum ExtrusionST-EXT-001-0315 - 315 X 45 X 45 mmShips next day	3
	45x45mm (405mm) Aluminum ExtrusionST-EXT-001-0405 - 405 X 45 X 45 mmShips next day	1
	45x90mm (270mm) Aluminum ExtrusionST-EXT-002-0270 - 270 X 45 X 90 mmShips next day	1
	45x90mm (855mm) Aluminum ExtrusionST-EXT-002-0855 - 855 X 45 X 90 mmShips next day	4
	22.5x22.5mm (90mm) Aluminum ExtrusionST-EXT-006-0090 - 90 X 22 X 22 mmShips next day	2
	1x3 Hole Aluminum Assembly PlateST-GP-001-0007 - 6 X 43 X 133 mmShips next day	2
	2x3 Hole Aluminum Assembly PlateST-GP-001-0008 - 6 X 88 X 133 mmShips next day	2
	90 Degree Joint Aluminum Assembly Plate, for 45x45mm ExtrusionsST-GP-001-0009 - 6 X 133 X 133 mmShips in 10 days	4
	1x2 Hole Aluminum Assembly PlateST-GP-001-0016 - 6 X 88 X 43 mmShips next day	5
	45mm x 90mm In-Line Mounting Block for Right Angle Connections ST-GP-002-0004 - 90 X 45 X 22 mmShips next day	1
	45mm x 45mm Aluminum GussetST-GP-003-0001 - 42 X 44 X 44 mmShips next day	3
	22.5mm x 45mm Aluminum GussetST-GP-003-0002 - 21 X 22 X 44 mmShips next day	2
	45mm x 45mm Aluminum Gusset with LocatorsST-HP-003-0001 - 42 X 44 X 44 mmShips next day	15
	UR Teach Pendant Mounting BracketST-RB-002-0003 - 30 X 223 X 100 mm	1
	M8 Drop-in Spring Loaded T-NutHW-FN-002-0001 - 22 X 13 X 7 mmShips next day	196
	M8 x 10mm ScrewHW-FN-003-0010 - 15 X 13 X 13 mmShips next day	5
	M8 x 12mm ScrewHW-FN-003-0012 - 17 X 13 X 13 mmShips next day	21
	M8 x 14mm ScrewHW-FN-003-0014 - 19 X 13 X 13 mmShips next day	3
	M8 x 18mm ScrewHW-FN-003-0018 - 23 X 13 X 13 mmShips next day	123
	M8 x 20mm ScrewHW-FN-003-0020 - 25 X 13 X 13 mmShips next day	9
	M8 x 22mm ScrewHW-FN-003-0022 - 22 X 13 X 13 mmShips next day	6
	M8 x 25mm ScrewHW-FN-003-0025 - 30 X 13 X 13 mmShips next day	6
	M8 x 30mm ScrewHW-FN-003-0030 - 30 X 13 X 35 mmShips next day	17
	M8 x 55mm ScrewHW-FN-003-0055 - 60 X 13 X 13 mmShips next day	17
	M5-0.8 x 20mm ScrewHW-FN-008-0020 - 23 X 8 X 8 mmShips next day	9
	M8 1.25 x 18mm Flat Head ScrewHW-FN-015-0018 - 18 X 16 X 16 mmShips next day	42
	5mm x 250mm Cable Tie (Bag of 25)HW-TW-002-0001 - 250 X 5 X 4 mmShips next day	1