i3 Leviathan: Large-Scale Industrial 3D Printer

Community design

The i3 Leviathan is an industrial 3D printer featuring a build platform measuring 1000 x 1200mm and a maximum build height of 1200mm. The i3 Leviathan uses ball screws for movement along all three axes, allowing the printer to maintain high dimensional accuracy across its entire build envelope. The use of ball screws also increases the safety of the printer because even in the event of a power cut, the axes will remain stationary. The i3 Leviathan is designed to be used with a dual-nozzle extruder with 1mm or larger nozzle sizes so that large prints can be completed in a reasonable time. The printer has a pair of holders for 5kg spools of 3mm 3D printing filament. The use of spools twice the size of those used by desktop 3D printers allows the i3 Leviathan to operate for long periods of time before running out of 3D printing media.

Spec Attribute	Spec Value
Technical Specifications
Design Number	ME-OT-12208
Weight	170.66 kg
Dimensions (L x W x H)	1811 x 1775 x 1809 mm
Application	Other Equipment
Assembly Time	17:08

Spec Attribute	Spec Value
Documentation
Assembly Instructions
ROI Calculator
3D Model

Parts	Description	Quantity
Parts		Qty
	MachineMotion ControllerCE-CL-005-0002 - 377 X 282 X 144 mmObsolete	2
	Rubber BumperHW-BP-001-0002 - 50 X 80 X 43 mmShips next day	2
	45x45mm Plastic End Cap, for ExtrusionsHW-EC-001-0001 - 12 X 45 X 45 mmObsolete	6
	45x90mm Plastic End Cap, for ExtrusionsHW-EC-002-0001 - 12 X 45 X 90 mmObsolete	4
	M8 x 40mm Leveling Foot, with 80mm Diameter PadHW-LF-001-0002 - 80 X 80 X 82 mmShips next day	16
	45mm Round Nylon Rest PadHW-RP-002-0005 - 43 X 43 X 11 mmShips next day	8
	Screw-in Cable Tie MountHW-TW-001-0001 - 38 X 23 X 13 mmShips next day	20
	1580mm x 16mm OD Ball Screw with Ball Nut and Shaft CollarMO-BS-003-1580 - 1580 X 40 X 48 mmObsolete	4
	Aluminum Helical Flexible Shaft CouplingMO-CP-001-0001 - 38 X 38 X 30 mmObsolete	4
	Large Gantry PlateMO-LM-001-0009 - 225 X 180 X 12 mmObsolete	4
	Large Acetal Roller Wheel with Concentric BushingMO-LM-001-0018 - 44 X 0 X 51 mmObsolete	16
	Ball Screw Nut HousingMO-LM-002-0001 - 78 X 60 X 60 mmObsolete	4
	Mounting Plate for Stepper MotorMO-LM-002-0002 - 22 X 225 X 90 mmObsolete	4
	Support Plate for Ball ScrewMO-LM-002-0009 - 22 X 225 X 90 mmObsolete	8
	100mm NEMA 34 Stepper MotorMO-SM-002-0001 - 168 X 86 X 86 mmObsolete	1
	65mm NEMA 34 Stepper MotorMO-SM-003-0001 - 133 X 86 X 86 mmObsolete	3
	45x45mm (630mm) Aluminum ExtrusionST-EXT-001-0630 - 630 X 45 X 45 mmShips next day	2
	45x45mm (675mm) Aluminum ExtrusionST-EXT-001-0675 - 675 X 45 X 45 mmShips next day	4
	45x45mm (1395mm) Aluminum ExtrusionST-EXT-001-1395 - 1395 X 45 X 45 mmShips next day	1
	45x45mm (1440mm) Aluminum ExtrusionST-EXT-001-1440 - 1440 X 45 X 45 mmShips next day	2
	45x45mm (1530mm) Aluminum ExtrusionST-EXT-001-1530 - 1530 X 45 X 45 mmShips next day	2
	45x90mm (45mm) Aluminum ExtrusionST-EXT-002-0045 - 45 X 45 X 90 mmShips next day	6
	45x90mm (90mm) Aluminum ExtrusionST-EXT-002-0090 - 90 X 45 X 90 mmShips next day	16
	45x90mm (585mm) Aluminum ExtrusionST-EXT-002-0585 - 585 X 45 X 90 mmShips next day	2
	45x90mm (630mm) Aluminum ExtrusionST-EXT-002-0630 - 630 X 45 X 90 mmShips next day	4
	45x90mm (1035mm) Aluminum ExtrusionST-EXT-002-1035 - 1035 X 45 X 90 mmShips next day	1
	45x90mm (1440mm) Aluminum ExtrusionST-EXT-002-1440 - 1440 X 45 X 90 mmShips next day	2
	45x90mm (1530mm) Aluminum ExtrusionST-EXT-002-1530 - 1530 X 45 X 90 mmShips next day	8
	20mm OD Round (225mm) Aluminum ExtrusionST-EXT-003-0225 - 225 X 0 X 20 mmObsolete	2
	2x4 Hole Aluminum Assembly PlateST-GP-001-0002 - 88 X 178 X 6 mmShips next day	4
	2x2 Hole Aluminum Assembly PlateST-GP-001-0003 - 88 X 88 X 6 mmShips next day	2
	1x4 Hole Aluminum Assembly PlateST-GP-001-0004 - 178 X 43 X 6 mmShips next day	3
	L-Shaped Aluminum Assembly Plate, for 45 x 45mm ExtrusionsST-GP-001-0005 - 133 X 133 X 6 mmShips next day	8
	2x3 Hole Aluminum Assembly PlateST-GP-001-0008 - 6 X 88 X 133 mmShips next day	2
	Tee Joint Aluminum Assembly PlateST-GP-001-0011 - 6 X 268 X 178 mmShips next day	4
	1x2 Hole Aluminum Assembly PlateST-GP-001-0016 - 6 X 88 X 43 mmShips next day	2
	45mm x 45mm Aluminum GussetST-GP-003-0001 - 42 X 44 X 44 mmShips next day	99
	90 Degree Joint Aluminum Assembly Plate, with LocatorsST-HP-001-0001 - 6 X 133 X 133 mmShips next day	1
	Aluminum Tube HolderST-SP-004-0001 - 45 X 135 X 45 mmObsolete	2
	Aluminum Mounting Foot ST-SP-005-0001 - 43 X 135 X 45 mmObsolete	6
	M8 Drop-in Spring Loaded T-NutHW-FN-002-0001 - 22 X 13 X 7 mmShips next day	456
	M8 x 14mm ScrewHW-FN-003-0014 - 19 X 13 X 13 mmShips next day	26
	M8 x 18mm ScrewHW-FN-003-0018 - 23 X 13 X 13 mmShips next day	415
	M8 x 20mm ScrewHW-FN-003-0020 - 25 X 13 X 13 mmShips next day	38
	M8 x 55mm ScrewHW-FN-003-0055 - 60 X 13 X 13 mmShips next day	66
	M5-0.8 x 20mm ScrewHW-FN-008-0020 - 23 X 8 X 8 mmShips next day	17
	M8 X1.25 Zinc Plated Thin Hex NutHW-FN-033-0002 - 13 X 13 X 4 mmShips next day	5
	M8 Washer with 16mm Outside DiameterHW-WS-001-0001 - 1 X 16 X 16 mmShips next day	5