The manufacturing industry is going through a transition as skilled workers retire, creating a gap that could mean nearly 2.1 million unfilled jobs by 2030. This makes it more challenging for manufacturers across industries such as food & beverages, consumer goods, and logistics to tackle demand spikes, pressure to diversify, and the need to maintain quality standards. Even with a skilled workforce, the repetitive and injury-prone nature of palletizing is costing American businesses $1.8 billion annually. To stay competitive and to ensure a sustainable work environment, automation is no longer optional—it’s essential.
However the rigid nature of traditional palletizing automation makes it unsuitable for rapid scale up. With constant product changeovers, traditional palletizing systems that are slow and complex to adapt often fail to justify the investment. Manufacturers need a flexible solution designed for today’s pace of production.
Now there’s a palletizing solution that can finally handle it all with versatility built right in.
Introducing the Next Generation Rapid Series: Most Versatile Cobot Palletizer Ever
The Next Generation Rapid Series Palletizer is the most versatile and easiest-to-deploy cobot palletizer available today. The original Rapid Series has already proven itself across countless deployments worldwide—from small manufacturing operations to global Fortune 500 retailers. Building on the success and insights from these deployments, the Next Generation Rapid Series offers unmatched mobility, record-breaking stack height, and seamless integration for the ultimate palletizing experience.
Key Features of the Next Generation Cobot Palletizer
Built-in Mobility
One of the most significant upgrades in the latest palletizer is its built-in design with forklift pockets and pallet jack compatibility, making it incredibly easy to move between locations. This is ideal for seasonal businesses or operations that require frequent line changes.
Highest Stack Height on the Market
With an optional riser for the robot column, the Rapid Series Cobot Palletizer achieves an impressive maximum pallet height of 136 inches (3465 mm), surpassing all commercially available alternatives. This expanded reach allows it to easily meet the taller stack requirements while maximizing efficiency.
Robust and Versatile Payload Handling
Designed to handle payloads up to 66 lbs (30 kg), the Rapid Series Palletizer is built for diverse palletizing needs. It can handle boxes, bags, and pails, and works with a wide range of grippers, robots, and conveyors—making it one of the most versatile palletizing solutions available.
Comprehensive Remote Support & Analytics
Every cobot palletizer includes a 1-year subscription to Vention’s Remote Support, Remote View, and MachineAnalytics platforms. These tools give your team fast access to technical help, real-time system visibility, and performance insights to maximize uptime and efficiency.
Three ways Vention ensures comprehensive support and analytics:
- Direct, 10-minute SLA technical support via the pendant
- Live video streaming for remote monitoring
- Performance dashboards to track key metrics and optimize operations
Intuitive MachineApp Interface for Operational Agility
The latest version of the Rapid Series Cobot Palletizer is powered by Vention’s Palletizer MachineApp software, designed for interface simplicity and operational agility. It requires minimal training, allowing teams to adapt quickly and remain productive from day one.
Key Features of Cobot Palletizing Software
- Rapid Recipe Creation: Create new pallet recipes in minutes.
- Unlimited SKU Configuration: Set up and manage an unlimited number of product configurations.
- Simplified 3-Step Operation: Configure SKUs, build pallets, and operate the system.
- 3D Palletizer Progress View: See a 3D visual representation of progress on the “Operation / Home” screen.
- Enhanced Recovery Feature: Resume operations seamlessly from any box in the pallet.
- Live Progress Indicators: View real-time status updates for ongoing operations.
- Automatic Recovery: Maintain continuous operation even after interruptions.
- Multi-pick Capabilities: Handle multiple items simultaneously for greater efficiency.
Adaptable Cobot Palletizing, Powered By Unified Ecosystem of Industrial-Grade Hardware
Traditional palletizing systems often lock manufacturers into rigid configurations that struggle with product changes and require costly modifications for new layouts. Vention’s Unified Industrial-Grade Hardware Ecosystem breaks these constraints, empowering maximum efficiency through modular components and unparalleled customization. The modularity to easily add compatible grippers, conveyors, and robots makes it possible to adapt to multiple product types, shapes, and weights without starting from scratch. The end result is a responsive palletizing operation that can go beyond the box—seamlessly handling pails, trays, bags, and more.
Maximize Pick Potential
Utilize versatile grippers that adjust seamlessly for single, dual, or triple picks, adapting to various product configurations for optimal throughput.
Handle Two Lines
Effortlessly palletize from one or two infeed conveyors with a single solution, matching your production demands.
Optimize Floor Space
Flexible safety options, including area scanners or fencing, adapt perfectly to your existing layout without compromising safety.
All-in-One Solution for Your Entire Packaging Line
Most manufacturers face a fragmented automation landscape when it comes to palletizing. Navigating multiple vendors, complex integrations, and compatibility challenges can make end-of-line automation more complex than necessary. With Vention, you have an ‘all-in-one’ solution that scales seamlessly. This unified approach means you don’t have to rely on third-party equipment and integrators, simplifying your entire automation journey.
Beyond the Rapid Series Palletizer, you can build a custom end-of-line system that includes:
- Case Erectors: Automate box assembly
- Case Packers: Ensure secure and consistent product packaging
- Case Sealers: Automate box sealing for faster packaging
- Vention Conveyors: Scalable systems designed to fit and optimize any production line
- Rapid Series Palletizer: Adaptable to all product types and sizes for seamless palletizing
Ready for Today’s Palletizing Challenges and Tomorrow’s Opportunities
The Rapid Series Palletizer not only solves today’s palletizing challenges, but also future-proofs your operations. Unlike traditional solutions that require permanent installation and costly relocations, the Rapid Series Cobot Palletizer provides flexibility and growth. Its versatility in handling multiple product types eliminates the need for expensive customization with each product change. And with built-in remote support and analytics, you gain a long-term partner in scaling your operations.
The future of palletizing is here—versatile, intelligent, and ready to grow with your business.
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Ready to upgrade your palletizing operations?
See how the Rapid Series Palletizer can help you reduce labor challenges, adapt to any product mix, and stay competitive.
